True Opportunity®

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Overview

  • The world’s first dollar based OEE reporting system 
  • Real time calculation and reporting of all OEE metrics: 
                   *  True Efficiency
                   *   Lost Time (Downtime, Slow Running and Time Making Waste) True                                                   Yield  (Process, Department and Plant)
                   *  Lost Raw Material (Scrap, Giveaway and Rework) 
  • All manufacturing losses converted to dollars, provides integration and prioritization of all losses so that plant teams remain focused on the highest value opportunities at all times
  • Real time product costing information, by process by product  
  • Implement as a stand-alone solution or as a complement to existing plant applications 
  • Implement at plant level or across the enterprise, support for replication and roll-up across multiple sites to a central enterprise server

Reporting

  • Fully parameterized, cube based reports
  • Drill down from enterprise level to work centre/problem 
  • Build custom report collections for viewing online or printing 
  • Set and review process level and problem level targets for all OEE metrics 

  • Support for: 
                   1. Three levels of opportunity – total, realizable and targeted 
                   2. Multiple problem groupings
                   3. Multiple reporting units 

  1. Advanced Line Model Capacity

  • Build line layouts graphically using drag and drop 
  • Automatic identification of speed bottleneck(s) and calculation of true potential for line layouts of any complexity
  • Lost time model automatically determines impact of non-bottleneck lost time (downtime and slow running) on all bottlenecks 
  • Automatic calculation of all conversion factors – simplifies maintenance of the system configuration
  • Support for: 
                   1. Multiple layouts for a process
                   2. Multiple speed bottlenecks for a process
                   3. Multiple concurrent products on a process or sub process 
                   4. Multiple bills of material for products
                   5. Variable maximum speed of bottleneck sub processes 
                   6. Variable optimum crew size
                   7. Shift patterns of any complexity 

  1. Data Import

  • Support for full manual data entry through to full automatic data import 
  • Real time data import from client data sources
  • Accepts data from both tag based (historian) and relational database data sources 
  • Imports scheduling, production and financial data
  • Imports from multiple data sources
  • Fully automatic, user configurable, data import service handles all elements of data import and processing so that reports are available without user intervention
  • Bulk import functionality allows import/re-import of data over any time period